PWI
National Academy of Sciences of Ukraine
E.O. Paton Electric Welding Institute

 


REAL TIME AUTOMATIC SEAM TRACKING AND OBSERVATION SYSTEM
RASTR FOR ELECTRON BEAM WELDING

The principle of obtaining information on the state of the workpiece surface by scanning with a probe - a sharp-focus electron beam.

At the similar cost the main advantages of RASTR in comparison with the optical and television systems are:

  • no optical illuminators and optical elements, which are contaminating by the metal vapors;
  • the operator works under comfortable conditions.

  PRINCIPLE AND APPLICATION


Principle of the secondary emission image formation while EBW procedure.

The image of a 60x60 mm section in size containing the weld, the weld pool and the joint forms three times per second when the beam scans over the surface of the component whithin a short period. The process of electron beam welding does not exclude the possibility of its interruption for this short period of time tint = 0,1 de/vw, where de is the affected diameter of the beam; vw is the welding speed. For de=1 mm (the size of the beam typical of powerful guns) at vw= 6 m/h (1,7 mm/s) the interruption of the welding process for tint <60 ms does not cause any disturbance in weld formation. At vw=60 m/h (17 mm/s) this time period decreases to 6 ms. During these periods the welding beam maybe switched  to the probing mode and the weld pool and the weld in the immediate vicinity of the pool maybe visualised, and the joint line can also be aligned with the centre of the weld. At the same time, the system automatically computes the value of mismatch between the position of the joint and the weld during welding and usind mechanisms or a deflection system aligns the beam with the butt line.

  TECHNICAL DATA

  • number of the sampling, pixels……..........256x256
  • dynamic error of the joint tracking, mm…±0,1
  • system works  with power units of the ELA   type with a power of 15, 60 and 120 kW.


Rated by PING
  Prof. Oleg K. Nazarenko
E.O. Paton Welding Institute
11 Bozhenko St., Kyiv 03680, UKRAINE
Tel/Fax: (380 44) 525-4319
E-mail: nazarenko@technobeam.com.ua
1999– 2008 PWI

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