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POWER ELECTRON BEAM WELDING UNITS
Since 1961 E.O.Paton Electric Welding Institute
has developed not less than 10 types and has provided manufacturing
more than 600 complete sets of the power electron beam welding
units : gun with power supply and control system. The developed
units not only meet the stringent requirements of ISO 14744
on time stability of power parameters of the electron beam (the
limit deviations of U acc and I beam is less than +/-1%), but
also provide the possibility of:
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pulse modulation of beam current;
- short-time transition from welding to a sharply-focused low-power
probing of the welding zone for its real-time secondary electron
imaging and, simultaneously, automatic guiding of the beam to
the butt being welded;
- prevention of arc discharges in the welding gun and the resulting
defects in the welds.
Up to 6 kW power sources use generators
based on high-frequency transistor converters. called "switching".
Due to a low stored energy of' up to I - 2 J/kW development
of spark discharges into arc discharges is essentially impeded,
when using such sources, thus preventing the operation of current
protection of the power source.
General view of 60 kV, 6 kW power unit with
high-frequency generator of accelerating voltage is given on
the left in the photo.
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In
higher power sources of 60kV ,60kW (left) and 120kV,120kW (right)
an electron tube is used as linear control element, which essentially
improve the power source dynamic characteristics.
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 Some
dynamic characteristics of high-voltage power sources at pulsed
load.
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PARAMETERS |
Switch - mode type |
Control tube is applied |
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ELA-60/1,2 |
ELA- 60/6 |
ELA-120/6 |
ELA-120/18 |
ELA-60/15 |
ELA-60/30 |
ELA-60/60 |
ELA-120/60 |
ELA-120/120 |
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Beam power, max, kW |
1,2 |
6 |
6 |
18 |
15 |
30 |
60 |
60 |
120 |
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Accelerating voltage, kV |
60 |
60 |
120 |
120 |
60 |
60 |
60 |
120 |
120 |
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Range of welding current, mA |
0,1
20 |
0,1
100 |
0,1
50 |
0,1
150 |
0,1
250 |
0,1
500 |
0,1
1000 |
0,1
500 |
0,1
1000 |
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Stability of accelerating voltage and welding
current, % |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
± 0,5 |
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Angle of beam deflection |
± 7° |
± 7° |
± 7° |
± 7° |
± 7° |
± 7° |
± 7° |
± 7° |
± 7° |
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Distance from gun to the workpiece, mm |
100
300 |
100
300 |
100
300 |
100
300 |
100
300 |
100...300 |
100
300 |
100
300 |
100
300 |
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Cooling water:
- pressure, Mpa
- expenditure, l/min |
0,3
0,4
5 |
0,3
0,4
5 |
0,3
0,4
5 |
0,3
0,4
5 |
0,3
0,4
10 |
0,3
0,4
15 |
0,3
0,4
25 |
0,3
0,4
25 |
0,3
0,4
35 |
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Equipment weight, kg
- electron gun
- gun radiating protection
- power source |
55
185 |
55
460 |
60
130
735 |
60
130
735 |
55
2500 |
55
2750 |
55
3000 |
60
5000 |
60
6000 |
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Compatibility with computer control system and secondary electron
emission system RASTR |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
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Power line 50/60 Hz |
380/220
±10 %,
1, 5 kVA |
380/220
±10 %,
7 kVA |
380/220
±10 %,
7 kVA |
380/220
±10 %,
21 kVA |
380/220
±1 0 %,
20 kVA |
380/220
± 10 %,
35 kVA |
380/220
±10 %,
70 kVA |
380/220
±10 %,
70 kVA |
380/220
±10 %,
135 kVA |
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Maximal thickness of materials penetration,
mm
- steel
- titanium alloys
- aluminum based alloys |
3
3,5
5 |
12
15
30 |
15
20
35 |
60
100
140
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50
80
120 |
75
110
150 |
100
150
200 |
130
220
240 |
250
400
450 |
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